1997-2001 Honda CR250: Remove & Install FRONT Wheel

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1997 -2001 Honda CR250 - How to Remove & Install Your Front Wheel Featured Image

How To Remove And Install The Front Wheel On Your 97-01 Honda CR250

1997-2001 Honda CR250 Remove & Install FRONT WheelThe Tools You Will Need

  • 22 mm socket for the axle nut
  • 12 mm socket for the pinch bolts and brake caliper
  • Large ratchet or breaker bar
  • Torque wrench
  • Block of wood
  • Pliers

Pre-Service Notes

  • Start with your bike on a stand with the front wheel off the ground.
  • I recommend opening the Service & Torque Specs in a new tab for easy reference.
  • If you need parts and tools, make sure to buy them here!
  • Pictures with captions are after the steps below.
  • If you need any help don’t hesitate to ask!

Front Wheel Removal

  • Step 1: Unbolt the brake caliper from the fork and hang it out of the way. This is not a necessary step, but it will make installing your wheel much simpler.
  • Step 2: Loosen and remove the axle nut.
  • Step 3: Loosen the pinch bolts, but do not remove them.
  • Step 4: Use your block of wood to knock the axle out of the mounts.
  • Step 5: Pull the axle out.
    • DO NOT USE A HAMMER TO REMOVE THE AXLE!
  • Step 6: Pull up on the wheel to relieve the pressure on the axle. Finish pulling the axle out of the mounts with your pliers.
    • When you pull the wheel away from the forks, make sure the hub spacers come with it.
Step 1: Unbolt the brake caliper from the fork and hang it out of the way. This is not a necessary step, but it will make installing your wheel much simpler.
Step 1: Unbolt the brake caliper from the fork and hang it out of the way. This is not a necessary step, but it will make installing your wheel much simpler.
Step 2: Loosen and remove the axle nut.
Step 2: Loosen and remove the axle nut.
Step 3: Loosen the pinch bolts, but do not remove them.
Step 3: Loosen the pinch bolts, but do not remove them.
Step 4: Use your block of wood to knock the axle out of the mounts.
Step 4: Use your block of wood to knock the axle out of the mounts.
Step 5: Pull the axle out.
Step 5: Pull the axle out.
Step 6: Pull up on the wheel to relieve the pressure on the axle. Finish pulling the axle out of the mounts with your pliers.
Step 6: Pull up on the wheel to relieve the pressure on the axle. Finish pulling the axle out of the mounts with your pliers.

Related: How to service the bearings on your front wheel.

Front Wheel Installation

  • Step 7: Wipe down every part of the wheel and hub before you install them. If you have grease, apply a thin layer to every part you can.
  • Step 8: Align your wheel hub with the fork and install the axle. Make sure to install the hub spacers if they were removed.
  • Step 9: Install and torque the axle nut to 65 pound-feet.
  • Step 10: Tighten the pinch bolts on the axle nut side first. Torque the pinch bolts to 14 pound-feet.
  • Step 11: Install the brake caliper.
  • Step 12: Take your bike off the stand and compress the front forks several times. This will allow the forks to align themselves to the axle.
    • This is a very important step; misaligned forks will bind and potentially cause severe damage.
  • Step 13: Tighten the pinch bolts on the opposite side of the axle nut. Torque the pinch bolts to 14 pound-feet.
Step 7: Wipe down every part of the wheel and hub before you install them. If you have grease, apply a thin layer to every part you can.
Step 7: Wipe down every part of the wheel and hub before you install them. If you have grease, apply a thin layer to every part you can.
Step 8: Align your wheel hub with the fork and install the axle. Make sure to install the hub spacers if they were removed.
Step 8: Align your wheel hub with the fork and install the axle. Make sure to install the hub spacers if they were removed.
Step 9: Install and torque the axle nut to 65 pound-feet.
Step 9: Install and torque the axle nut to 65 pound-feet.
Step 10: Tighten the pinch bolts on the axle nut side first. Torque the pinch bolts to 14 pound-feet.
Step 10: Tighten the pinch bolts on the axle nut side first. Torque the pinch bolts to 14 pound-feet.
Step 11: Install the brake caliper.
Step 11: Install the brake caliper.
Step 12: Take your bike off the stand and compress the front forks several times. This will allow the forks to align themselves to the axle.
Step 12: Take your bike off the stand and compress the front forks several times. This will allow the forks to align themselves to the axle.
Step 13: Tighten the pinch bolts on the opposite side of the axle nut. Torque the pinch bolts to 14 pound-feet.
Step 13: Tighten the pinch bolts on the opposite side of the axle nut. Torque the pinch bolts to 14 pound-feet.

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